Morgan Rushworth ESR Folding Machine

Morgan Rushworth ESR Folding Machine

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The Morgan Rushworth ESR range of CNC folders are designed to produce fast, accurate and consistent folded parts. Available from 2M to 4.2M bending lengths, all models are supplied with a minimum of 0.75M powered back gauge, with optional longer backgauges including U and L shaped configurations. The backgauge is integral to the rear support table, which is ideal for the folding of large sheets as the weight of the material is supported, resulting in a traditionally two operator job, being able to be performed with just one.

The advanced 2D touch screen CNC, controls all upper beam clamping, folding beam and back gauge movements, with programming carried on the machine or on office PC. Once the operator has drawn the job onto the screen, entered the angles and dimensions, selected the tooling from the library, the CNC then firstly calculates whether the job is possible or not, the developed length and the bending sequence including whether to turn material over or around. All ESR models are supplied with a straight rail with optional high divided tools for the production of box and panel type operations.

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Morgan Rushworth ESR Folding Machine
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Gallery & Video

Morgan Rushworth ESR Folding MachineMorgan Rushworth ESR Folding Machine
Video thumbnail showing the Morgan Rushworth ESR Folding Machine
Morgan Rushworth ESR Folding Machine bed
Optional brush table for sensitive materials
Morgan Rushworth ESR Folding Machine bed

Technical Specs

Bending Width 2050 mm

Model ESR 2050.25 ESR 2050.30 ESR 2050.50
SKU M2073 M2074 M2067
Bending Width mm 2050 2050 2050
Bending Thickness – Mild Steel mm 2.5 3 5
Bending Thickness – Stainless Stainless mm 1.5 2 3.5
Bending Thickness – Aluminium mm 3.5 4 6.5
Stroke Depth mm 120 160 250
Back Gauge mm 750 1000 1500
Clamping Beam Axis Speed mm/sec 70 60 60
Folding Beam Axis Speed mm/sec 85 85 75
Back Gauge Axis Speed mm/sec 200 200 200
Clamping Beam Motor kW 2.2 1.1 2 x 3
Folding Beam Motor kW 1.5 1.5 2 x 5.5
Back Gauge Motor kW 0.4 0.4 0.7
Length mm 1900 2300 2300
Width mm 3300 3250 3600
Height mm 1850 2100 2100
Weight kg 2550 3500 5900

Bending Width 2550 mm

Model ESR 2550.15 ESR 2550.20 ESR 2550.45
SKU M2076 M2077 M2068
Bending Width mm 2550 2550 2550
Bending Thickness – Mild Steel mm 2 2.5 4.5
Bending Thickness – Stainless Stainless mm 1.2 1.5 2.5
Bending Thickness – Aluminium mm 3 3.5 6
Stroke Depth mm 120 160 250
Back Gauge mm 750 1000 1500
Clamping Beam Axis Speed mm/sec 70 60 60
Folding Beam Axis Speed mm/sec 85 85 75
Back Gauge Axis Speed mm/sec 200 200 200
Clamping Beam Motor kW 2.2 3 2 x 3
Folding Beam Motor kW 1.1 1.5 2 x 5.5
Back Gauge Motor kW 0.4 0.4 0.7
Length mm 1900 2300 2300
Width mm 3300 3850 4100
Height mm 1700 1700 2100
Weight kg 2700 4350 6600

Bending Width 3200 mm

Model ESR 3200.15 ESR 3200.20 ESR 3200.40
SKU M2079 M2080 M2081
Bending Width mm 3200 3200 3200
Bending Thickness – Mild Steel mm 1.5 2 2
Bending Thickness – Stainless Stainless mm 1 1.2 2.5
Bending Thickness – Aluminium mm 2 3 6
Stroke Depth mm 120 160 250
Back Gauge mm 750 1000 1500
Clamping Beam Axis Speed mm/sec 70 60 60
Folding Beam Axis Speed mm/sec 85 85 75
Back Gauge Axis Speed mm/sec 200 200 200
Clamping Beam Motor kW 2.2 3 2 x 3
Folding Beam Motor kW 1.1 1.5 2 x 5.5
Back Gauge Motor kW 0.4 0.4 0.7
Length mm 1900 2300 2300
Width mm 3300 4450 4750
Height mm 1700 2300 2300
Weight kg 3000 4700 7400

Bending Width 4200 mm

Model ESR 4200.15 ESR 4200.30
SKU M2082 M2084
Bending Width mm 4200 4200
Bending Thickness – Mild Steel mm 1.5 3
Bending Thickness – Stainless Stainless mm 1 2
Bending Thickness – Aluminium mm 2 4
Stroke Depth mm 160 250
Back Gauge mm 1000 1500
Clamping Beam Axis Speed mm/sec 60 60
Folding Beam Axis Speed mm/sec 85 75
Back Gauge Axis Speed mm/sec 200 200
Clamping Beam Motor kW 3 2 x 3
Folding Beam Motor kW 1.5 2 x 5.5
Back Gauge Motor kW 0.4 0.7
Length mm 2300 2300
Width mm 5750 5750
Height mm 2100 2100
Weight kg 5250 8100

 

Features & Options

Features

  • Bending angle from 0 – 150 degrees
  • 20 degree 1mm sharp nose clamping beam rail with 25mm clearance
  • 10mm and 25mm wide folding beam rails
  • Fast 0.75 -1.5 metre powered backgauge integral to rear table with roller balls
  • Flat lower beam with feather style backgauge fingers
  • 15.6” 2D touch screen control on swinging arm for front and rear operation
  • High speed and high pressure clamping
  • Virtually no marking on material
  • Safe edge can be achieved without tool change
  • Very quiet with low energy consumption as motors only run when machine is working
  • Manual folding beam adjustment
  • Manual crowning system
  • Front light guards barriers for use with rear operation

Options

  • 3D CNC touch screen controller
  • Longer length back gauges with U and L shape configurations
  • Squaring arm for rear backgauge table
  • Stainless steel backgauge table
  • Brush table to protect material
  • 60mm, 90mm and 120mm high divided tooling with 30 degree feet and 25mm clearance (according to model)
  • Motorised folding beam adjustment

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